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PRINTING - TECHNICAL INFORMATION

Technical specification of available printing equipment: 

Electronic Montage Book-binding process: Wrapping / Packing:
Printing Machines: Saddle-stitched binding POLYWRAP
Harris M-600 Adhesive binding (WOHLENBERG) SITMA
Harris  M-200 Adhesive binding (KOLBUS)
ZIRKON FORTA 660
KOEBAU COMPACTA S60, C32 / S60, C24

KBA RAPIDA 105-5 + L

 


 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electronic Montage
File formats:   Data Media:  
PostScript (PS), Portable Document Format (PDF), EPS, TIFF, Scitex CT & LW, Scitex (*.job). JAZ (1GB, 2GB), ZIP (100MB, 200MB), Bernoulli (230MB), CD-ROM, CD-RW, Floppy disk (1.44MB PC/Mac).
Hardware:   Software:  

PowerMac G3 and G4, PC Intel Pentium III,

Scanner Scitex EverSMART Pro (Copydot), CreoScitex Brisque Extreme (RIP),

Exposure unit CreoScitex DOLEV 800V2 (format 812 x 1117 mm),

Processor HOPE, digital proof device EPSON stylus pro 5000,

Plotter HP 750C, A3 format laser printer HP LaserJet 4V.

 

QuarkXPresss 3.32, PageMaker 6.52, InDesign 2.0, Illustrator 8.0, Photoshop 7.0, Adobe Acrobat 5.0, PitStop 4.6 (check and edit of PDF files), PitStop Server 2.0 (Automated Multi-Document Preflight and Revision for PDF), Scitex WorkScope 1.0 (Check of PS files), Tailor 2.0.8 (PS file editing), CreoScitex Press Touch 1.0 (RIP file edit), Preps 3.6.1, MacBarcoda (EAN production), Profile Wizard 2.0 (production and editing of ICC profiles).
 

 

 

 

 


 

 

Printing Machines

Harris M-600 Harris M-200  

Two machines with  maximum reel width 965 mm

One machine with  maximum reel width 960 mm

Rotary press with four printing units and fully digital machine control

Rotary press with four printing units

Hardware M-600 / M-200

Automatic reel changer Format trimming device
Ttwo-chamber drying unit (M200),  three-chamber drying unit (M-600) Quad/Tech automatic colour registry setting and monitoring
Cooling roller system Automatic paper web guide
Silicone applicator (2 sides) Automatic mixing and cooling of damping mixture
Folding device Temperature stabilization device for distributing rollers
Longitudinal gluing OXY DRY washing device
Processing options - M600 Processing options - M200
- 8 pages (315 x 480 mm) rough format

- 8 pages (315 x 480 mm) rough format

-16 pages (315 x 240 mm) rough format

- 16 pages (315 x 240 mm) rough format

-16 pages (157 x 480 mm DOUBLE PARALLEL) rough format

- 8 pages  (315 x 240 mm) rough format

-32 pages (157 x 240 mm DOUBLE PARALLEL) rough format

- 16 pages (240 x 315 mm) rough format

-12 pages (210 x 480 mm DELTA) rough format

- 8 pages (240 x 315 mm) rough format

-24 pages (210 x 240 mm DELTA) rough format

- 16 pages (157 x 480 mm DOUBLE PARALLEL) rough format

-16 pages (120 x 315 mm) rough format

- 16 pages (120 x 315 mm) rough format

-32 pages DUPLEX (315 x 240 mm)

- 12 pages (315 x 240 mm) rough format

-12 pages (315 x 240 mm) rough format

- 4 x 4 pages (315 x 480 mm) rough format

 

 

 

 

 

 

 


 

 

 

 

 

 

ZIRKON FORTA 660  

Rotary press with five printing units and maximum reel width 660 mm

Hardware

Automatic reel changer

Cross gluing

Two-chamber drying unit

Format trimming device

Cooling roller system

Automatic paper web guide

Silicone applicator (2 sides)

Automatic mixing and cooling of damping mixture

Two folding devices Temperature stabilization device for distributing rollers

Processing options

- 8 pages (225 x 330 mm) rough format

- 4 pages (225 x 330 mm) rough format

- 16 pages (165 x 225 mm) rough format

 

- 16 pages (110 x 330 mm DOUBLE PARALLEL) rough format

- 8 pages (110 x 330 mm DOUBLE PARALLEL) rough format

 

 

 

 

 

 


 

 

KOEBAU COMPACTA S60, C32   KOEBAU COMPACTA S60, C24  

Rotary press with five printing units and maximum reel width 1220 mm

Rotary press with five printing units and maximum reel width 960 mm
Hardware

Automatic reel changers (C32 x 2, C24 x 1)

Two-chamber drying units

Cooling roller systems

Silicone applicators

Folding devices (C32 x 2, C24 x 1)

Automatic paper web guide

Quad/Tech automatic colour registry setting and monitoring

OXY DRY washing device

Processing options

C32 C24

Delivery:

8, 12, 16, 24 pages (235 x 320 mm) rough format

4 x 8 pages

24, 32, 48 pages (160 x 235 mm) rough format

2 x 16 pages

16, 32 pages (235 x 240 mm) rough format

8, 12, 16, 31 pages  -  rough format 225 x 305 mm

 

 

 

 

 


 

KBA RAPIDA 105-5 + L

New sheet-fed offset printing machine

Printed materials 60 gsm – 350 gsm

5 printing units

Varnishing unit

5 colours + varnish

Discharging device extension 2.6 m

Maximum format 720 x 1050 mm

Colortronic console

Minimum format 360 x 520 mm

Cylinder and blanket washing

Maximum load 15000 sheets per hour “Technotrans” cooling device

 

 

 

 

 

 

 

 


 

 

 

 

 

 

 

Book-binding process

Saddle-stitched binding

Stitching with stitching wire in the spine and trimming

Six to nine horizontal gathering stations

Maximum stitching: 1 – 4 stitches

Staples with rings for filing into ring-folder file

Maximum format 320 x 480 mm

Sewing without trimming 105 x 148 mm

Minimum format 105 x 148 mm

Pasting in of a bag in each copy

Pasting and sewing in of a supplement or advertising material

Trimmer for trimming on two sides and on the face of the block

Pasting in of one sheet of 80 gsm and higher on the first or last page of the folded sheet

Size of pasted in items: minimum 80 x 60mm, maximum 210 x 210 mm

Sewing in of a card from 60 gsm with minimum A5 format folded to A6 format (the card must be folded and trimmed to net format, it is necessary to leave 4mm for trimming on top and bottom

 

 

 

 

 

 

 

 


 

 

 

 

 

 

Adhesive binding (WOHLENBERG)

18 gathering stations

Minimum width of spine 2 mm

Minimum format 80 x 80 mm

Maximum width of spine 60 mm

Maximum format 300 x 486 mm

Trimmer

Pasting up without trimming 305 x 460 mm

 

 


 

Adhesive binding (KOLBUS)

21 gathering stations

Maximum load 1500 pc/hr

Minimum format 100 x 105 mm

Maximum format 305 x 420 mm

Pasting in equipment for supplements or advertising material: minimum format 40 x 60 mm, maximum format 220 x 300 mm

Minimum width of spine 2 mm

Maximum width of spine 65 mm

Pasting in of envelopes, single leaves or booklets, CD-ROMs in pelucid wrapper, cmtp cards, samples with solid or liquid contents

 

Trimmer

 

 


 

 

 

 

 

 

Wrapping and Packing  
POLYWRAP    SITMA

Plastic foil wrapping line for magazines, catalogues and other products intended for transport by post

Line for individual wrapping and addressing, with possibility to insert and stack products including data media

Inserting or stacking of printed products

Insertion of 1 to 3 products into a magazine

Insertion of 1 or 2 products into a magazine

Stacking of 1 to 3 products on a magazine

Feeding of 1 or 2 products on a magazine

Simultaneous insertion and feeding

Simultaneous insertion (1 product) and feeding (1 product)

Maximum format of inserted and fed products 350 x 300 mm

Minimum format of basic product 160 x 100 mm

Minimum format of inserted and fed products 148 x 105 mm

Maximum format of basic product 420 x 300 mm + width of the spine

Manual feeding of small advertising objects under the foil on a magazine

Minimum format of inserted and fed products 148 x 105 mm

Addressing by self-adhesive labels (continuous printout)

Maximum format of inserted and fed products 350 x 300 mm

Possibility of the use of shrink-wrap

Addressing by self-adhesive labels (continuous printout)

Addressing by InkJet in line mode

Addressing by InkJet in line mode (from magnetic medium)

Manual feeding of small advertising objects on a magazine (under the foil)

 

 

 

 

 

 


 

 

 

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Last modified: 10-03-2003